Smith & Burgess' Blog

 

Did you know that liquid trim valves can be certified for vapor? 

There is often confusion around the required trim and certification when selecting a new safety-relief valve. For example, when there are both vapor relief scenarios and liquid relief scenarios, is a dual-certified PRV required? What about when the service is liquid but the controlling scenario is vapor? In the past, we have recommended “dual-certified” PRVs when there are both liquid and vapor relief scenarios, but these valves can be difficult to obtain or could have long lead times.  When might there be alternatives? In this discussion we will look at what liquid trim means and when different trims may be suitable for different relief possibilities.

Topics: Did You Know?, Pressure Relief Valves, Detailed Engineering, OSHA, PRV, Relief System Design, Set Pressure, Vapor Relief Scenarios, Liquid Relief Scenarios, liquid trim valves, dual-certified valves

 

Did you know, OSHA does not allow block valves on the inlet of relief valves installed on air receivers in compressed air systems?

OSHA CFR 1910.169(b)(3)(ii) states, “No valve of any type shall be placed between the air receiver and its safety valve or valves.”

Topics: Did You Know?, Pressure Relief Valves, Detailed Engineering, OSHA, PRV, Relief System Design, Relief Header, Set Pressure, Exit Pipe Fitting

 

Did you know, relief devices that protect process pipe may be set to open above the piping design pressure?

Per ASME B31.3-2016, Sections 322.6.3. (see Figure 1) and 302.2.4 (f) (see Figure 2), a thermal relief valve may be set up to 120% of the design pressure of the protected system with the owner’s approval, as long as, the allowable accumulation criteria in 302.2.4.(f) are met. Set pressures lower than 120% of the design pressure may be required depending on the allowable accumulation pressures in 302.2.4 (f).

Topics: Did You Know?, Pressure Relief Valves, Detailed Engineering, PRV, Relief System Design, Relief Header, Set Pressure, Exit Pipe Fitting

The Opportunity:

A major United States Refinery hired Smith & Burgess to perform a site-wide revalidation.

Topics: Pressure Relief Valves, Relief Systems, Case Study, Refinery, Engineering Review, PRV Study, PRV, Relief System Design, Relief Systems Revalidation, Undersized PSVs

The Opportunity:

As part of a relief valve study, a competing engineering firm recommended a major United States refinery to replace multiple relief valves and modify the associated piping on a column system in order to mitigate for a higher flare load. The proposed changes would have cost the refinery approximately $300,000. Unsure of the recommendations and associated expenses, the refinery reached out to Smith & Burgess to review the EPC’s findings.

Topics: Pressure Relief Valves, Case Study, Refinery, SIL Design, SIS Design, PRV Study, Third Party Review, Overly Conservative Assumptions

The Opportunity:

A major US refinery used a competing engineering contractor to perform a flare and relief systems analysis. Upon completion of the project, the refinery was left with a list of facility upgrades that management deemed excessive. Smith & Burgess was hired to review the relief and flare systems documentation and provide engineering solutions that met corporate and industry requirements.

Topics: Pressure Relief Valves, Relief Systems, Flare Mitigation, Action Item Resolution, Case Study, Refinery, Engineering Review, PRV Study, Third Party Review, Overly Conservative Assumptions, PRV, Relief System Design, Relief Systems Revalidation, Relief Valve Mitigation, Mitigation

The Opportunity:

A recent audit of a “rebuild” design package for a major Asian gas plant identified that the EPC may have failed to follow company or industry standards. The owner needed an engineering review of the entire facilities’ relief systems designs prior to their start up in two months. Any deficiencies in company or industry standards needed to be addressed prior to the facilities’ start up.

Topics: Pressure Relief Valves, Relief Systems, Case Study, Engineering Review, Gas Plant, PRV Study, Third Party Review, PRV, Relief System Design

 

Did you know, When performing a flare header analysis, it is not uncommon to find pressure vessels that ride on the flare, i.e. they have an open path to the flare header?

These vessels are often degassing drums, maintenance knock out drums, or other similar equipment. While there are practically never any relief loads from these equipment contributing to the global scenarios we typically evaluate, it is still important to ensure that the pressure in the drum does not exceed the code allowable accumulation.

Topics: Did You Know?, Pressure Relief Valves, Flare Header, PRV, Relief Header, Flare Header Analysis

 

Did you know, under certain circumstances, you need to verify if the Cold Differential Test Pressure (CDTP) is properly compensated for the superimposed backpressure from the flare header?

Have you come across a conventional pressure relief valve relieving to a flare header? Did you know that, under certain circumstances, you need to verify if the Cold Differential Test Pressure (CDTP) is properly compensated for the superimposed backpressure from the flare header?

Topics: Did You Know?, Pressure Relief Valves, Flare Header, API 521, PRV, Cold Differential Test Pressure, CDTP, Relief Header, Set Pressure

 

Did you know, a relief device in liquid service does not always mean that the device is liquid-certified?

Liquid-certified devices are mechanically designed and sized by an engineer to relieve liquid. Per UG-125 of ASME Section VIII, "Vessels that are to operate completely filled with liquid shall be equipped with pressure relief devices designed for liquid service, unless otherwise protected against overpressure."

Topics: Did You Know?, Pressure Relief Valves, API 521, PRV, Liquid Service PSV

 

Did you know to exclude the exit pipe fitting in your PSV outlet pressure drop calculations if your PSV discharges to atmosphere?

If you have performed an outlet pressure drop calculation for a PSV relieving to atmosphere, you may have noticed that often a significant portion of the pressure drop is contributed by the exit pipe fitting. This is because the equivalent resistance of the fitting is high relative to a typical length of pipe.

Topics: Did You Know?, Pressure Relief Valves, PRV, Pressure Drop Calculations, Pressure Drop, Exit Pipe Fitting