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Smith & Burgess' Blog

Understanding How Crude Slate Variability Impacts Relief and Flare System Design

Posted by Smith & Burgess on Nov 16, 2025 11:45:00 PM

 

No two crude oils are alike, and that variability has real implications for process safety and refinery operations. Differences in composition, blending, and sourcing can significantly influence relief and flare system design requirements, tank farm behavior, and overall plant performance. As refiners adapt to shifting global supply chains, environmental regulations, and economic pressures, understanding how crude slate variability affects system performance is critical to maintaining safe, efficient, and compliant operations.

This blog highlights key findings from a recent Smith & Burgess presentation, “Scenarios in Refinery Blending & Operational Impact,” led by Co-Founders and Principal Consultants John Burgess, P.E. and Dustin Smith, P.E.

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Topics: Crude Blending Diagram, Refinery Process Flow, Flare Header Simulation Results, Relief System Design Schematic

 Safety Knowledge Should be Shared...

“It should not be necessary for each generation to rediscover the principles of process safety which the generation before discovered. We must learn from the experience of others rather than learn the hard way. We must pass on to the next generation a record of what we have learned.” - Jesse C. Ducommun, Safety Pioneer
 
As Process Safety engineers and consultants, we believe our unique position creates a responsibility for Smith & Burgess to share our years of accumulated safety knowledge.


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